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Fabrication
Braided Copper Shunts / Jumpers
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Flex Connector
Machining of a Copper Fuse Clip Contact BarForming & Punching
of an Electrical Connector
Milling of a Neutral Jumper Bar
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Custom Copper Fabrication of a Neutral Jumper Bar for the Energy Industry

Neutral Jumper Bar
[click to enlarge]
Neutral Jumper Bar
 

A customer in the energy industry approached us to fabricate this solid copper bus bar/neutral jumper bar. The bus bar was composed of copper coil. Fabrication of the assembly consisted of press welding of the legs, milling slots, and brazing the components together.

The assembly was then sanded, grinded, and tin plated, it measured 216mm in length, by 71.75mm in width, with tolerances of ± 0.3mm. Upon customer approval of the first article we produced 18 of these in three weeks. For more information on all of our copper forming capabilities, contact us directly.

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Highlights of this Custom Copper Fabricated Flexible Bus Bar

Product DescriptionThis is used within a bus System
Custom Copper Fabrication Capabilities
Applied/Processes
Primary:
Press Welding
  • Press Weld Legs
Milling
  • Mill Slots
Brazing
Secondary:
Forming
Cutting
Drilling
Sanding/Grinding
Tin Plating
Equipment Used to Manufacture PartPress Welder
Overall Part DimensionsLength: 216mm
Width: 71.75mm
Tightest Machine Tolerances± 0.010mm
Material UsedCopper Coil
Material FinishTin Plated
In process testing/inspection performedFirst Article of Inspection
Industry for UseEnergy
Volume20
Delivery/Turnaround Time3 weeks
Delivery LocationVirginia
Standards MetCustomer supplied print, 2D CAD Drawing
Product NameNeutral Jumper Bar
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