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Forming & Punching of an Electrical Connector for the Power Distribution Industry

Electrical Connector
[click to enlarge]
Electrical Connector
 

This flexible medium voltage shunt was custom fabricated for power distribution customer in Ohio. The customer supplied drawings called out a finished size of 1.5" wide, by 16" long, and tolerances of +.060"/-.0". The shunt was composed of tin copper tube, and tin copper braid, fabricating consisted of cutting braid to length, tube flaring, as well as forming, assembly, and tin plating. The components where pressed on our 200 ton press with die, with the first article being provided to the customer for approval. We ultimately fabricated 400 of the shunts for our customer in Ohio within two weeks. For more information, see the table below or contact us directly.

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Highlights of this Electrical Connector

Product DescriptionThis a medium voltage power connector
Custom Fabrication Capabilities
Applied/Processes
Primary:
  • Forming
  • Punching
Secondary:
  • Cutting
  • Tube Flaring
  • Tin Plating
Equipment Used to Manufacture Part200 Ton Press Die
Punch Press
Overall Part DimensionsLength: 16"
Width: 1.5"
Tightest Tolerances+.060"/-.0"
Material UsedTin Tube
Tin Braid
Copper
Material FinishTin Plated
In process testing/inspection performedFirst article of inspection
Industry for UsePower Distribution
Volume400
Delivery/Turnaround Time2 weeks
Delivery LocationOhio
Standards MetCustomer supplied print, 2D CAD Drawing
Product NameFlexible Braid
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