ServicesPress Welded ConnectorsBus Bar
Braided Copper Shunts / Jumpers
PortfoliosPress Welding of a DC Choke Flex BusAssembly of a
Flex Connector
Machining of a Copper Fuse Clip Contact BarForming & Punching
of an Electrical Connector
Milling of a Neutral Jumper Bar
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Manufacturing of a Flex Connector for the Power Distribution Industry

Flex Connector
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Flex Connector

A customer in the power distribution industry needed a custom fabricated braided copper flexible shunt for one of their facilities. Composed of copper, tin braid, silver tube, 318-stainless steel, it measured 1'-7.5" in length, 4" wide, and 0.625" thick and met tolerances of ± 0.0625" on the overall length. Manufacturing consisted of CNC milling including creation of slots and holes. Forming and pressing was done on our 400 ton press. We fabricated 24 of these bus bars for our customer in Mississippi in one week. For more information on this project, or to learn about what we can do for you, contact us directly.

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Highlights of this Custom Fabricated Flexible Connector/Shunt

Product DescriptionThis flex connector is used within a power connector.
Capabilities Applied/ProcessesPrimary:
  • Braiding/Forming
  • CNC Milling
  • Mill Slots
  • Drill Holes
  • Cutting
  • Silver Plating
Equipment Used to Manufacture Part400 Ton press with a die
Overall Part DimensionsLength: 1' 7.5"
Width: 4"
Thick: 0.625"
Tightest Tolerances± 0.062"
Material UsedTin Copper Braid
Silver Plated Tube
318 SS Hardware
Material FinishSilver Plated
In process testing/inspection performedFirst article of inspection
Industry for UsePower distribution industry
Delivery/Turnaround Time1 week
Delivery LocationMississippi
Standards MetCustomer supplied print, 2D CAD Drawing
Product NameFlex Connector
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