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Manufacturing of a Flex Connector for the Power Distribution Industry

Home > Portfolio > Manufacturing of a Flex Connector for the Power Distribution Industry
Flex Connector

A customer in the power distribution industry needed a custom fabricated braided copper flexible shunt for one of their facilities. Composed of copper, tin braid, silver tube, 318-stainless steel, it measured 1′-7.5″ in length, 4″ wide, and 0.625″ thick and met tolerances of ± 0.0625″ on the overall length. Manufacturing consisted of CNC milling including the creation of slots and holes. Forming and pressing were done on our 400-ton press. We fabricated 24 of these bus bars for a customer in Mississippi in one week. For more information on this project, or to learn about what we can do for you, contact us directly.

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Highlights of this Custom Fabricated Flexible Connector/Shunt

Product DescriptionThis flex connector is used within a power connector.
Capabilities Applied/ProcessesPrimary:
  • Braiding/Forming
Secondary:
  • CNC Milling
  • Mill Slots
  • Drill Holes
  • Cutting
  • Silver Plating
Equipment Used to Manufacture Part400 Ton press with a die
Overall Part DimensionsLength: 1' 7.5"
Width: 4"
Thick: 0.625"
Tightest Tolerances± 0.062"
Material UsedTin Copper Braid
Silver Plated Tube
318 SS Hardware
Material FinishSilver Plated
In process testing/inspection performedFirst article of inspection
Industry for UsePower distribution industry
Volume24
Delivery/Turnaround Time1 week
Delivery LocationMississippi
Standards MetCustomer supplied print, 2D CAD Drawing
Product NameFlex Connector

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  • 248 Artino Street
    Oberlin, OH 44074
  • Tel: 440-926-4000
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